ZDH-500R Automatic Saw Blade Brazing Machine With Load And Unload Robot, Robotic Automatic Saw Blade Welding Machine

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Description

ZDH-500R Automatic circular saw blade brazing machine is the latest generation YUANDA TOOLS fully automatic circular saw blade brazing machine with robot arm for loading and unloading. The latest ZDH-500R Robotic Automatic circular saw blade brazing machine is being redesigned based on the classic ZDH-800. The ZDH-500R incorporates robotic arm elements while retaining all the functions of the standard ZDH series automatic saw blade welding machine, allowing circular saw blade manufacturers to produce circular saw blades at lower labor costs and higher efficiency. Compared to ZDH, the latest generation ZDH-500R uses the latest high-power high-frequency heating machine, which greatly improves the tooth tip brazingquality and brazing speed.

ZDH-500R Automatic circular saw blade brazing machine can use soldering wire or soldering tape for brazing. This model is made up of a frame, a mechanical drive system, electric control system, a high frequency power supply system and a high frequency cooling unit. The automatic saw blade soldering machine is design to braze the carbide tip or diamond tip to the circular saw blade body. The operator only need to input the relevant parameters, after start the automatic mode after debugging, the automatic saw blade brazing machine will work automatically.Compared with the previous generation model saw blade soldering / automatic saw blade brazing machine, the new model offer two solutions: the intelligent visual carbide recognition system and the laser optical fiber system. The Japanese KEYENCE®  laser optical fiber solution is suitable for the production of various specifications saw blades.

The currently latest generation automatic saw blade soldering/brazing machine adopts high-performance KEYENCE® PLC and digital fiber sensors imported from Japan and Taiwan HIWIN® precision grade linear guide ways, which further improves the reliability and stability of the automatic saw blade soldering machine during carbide tip and diamond tip brazing operation.

ZDH-500R Automatic circular saw blade brazing machine can braze saw blades range from 135mm to 500mm. Several saw blade soldering machines can be operated simultaneously by one person. It is characterized by high automation and precision, quick efficiency and convenient adjustment. It is very suitable for manufacturers who produce batch circular saw blades.

Machine Feature

  • Robot loading and unloading saw blade and available for standard working mode
  • Magnetic force of the mechanical arm suction cup can be easily adjusted
  • Equip with the latest generation 8kw high frequency heating unit greatly improve the brazing speed and stability of welding quality
  • Color touch screen HMI
  • KEYENCE Central control system
  • KEYENCE Optical fiber carbide & diamond tip scanning system
  • High rigidity machine frame ensure the brazing accuracy
  • Durability of brazing quality and precision
  • Independent cooling unit
  • Full CNC control

Technical Parameter

Saw Blade Brazing Diameter 135 to 500 mm
Saw Blade Tooth Pitch 8 to 100 mm
Saw Blade Body Thickness 1.0 to 5.0 mm
Length of Carbide Tip/Diamond Tip 5.5 to 13.5 mm
Width of Carbide Tip/Diamond Tip 1.5 to 6.0 mm
Solder Wire Diameter 0.5 to 0.6 mm
Thickness of Carbide Tip/Diamond Tip 1.5 to 3.5 mm
Width of Solder Tape 1.5 to 6.0mm
Brazing Speed 10 to 15tooth/min
Compressed Air Pressure ≥5 Mpa

Total Power 10kW
Voltage and Frequency Standard 220V 50/60Hz Single Phase(Custom made available)
High Frequency Power 8.0kW
Water Chiller Power 1.5kW

Length 1750 mm
Width 1150 mm
Height 1850 mm
Net Weight 760 KG
Gross Weight 880 KG (Contain packing)

Operation Video

In order to let customers more familiar with and master how to operate the automatic saw blade sharpening machine, we have specially produced a operation instruction video for the ZDH-500R Automatic circular saw blade brazing machine , as shown below: